Gas Assist Injection Molds
WHAT  is “Gas Assist Injection Molding” ?
Gas assist is significant auxiliary injection method to injection molding process, that of major structure made of the high pressure pneumatic cylinder, air valves at the beginning of gate and end of filling ,which can makes the unusual thicker products without shrinkage and keep good mechanical intensity.

Gas assist injection molding is a lower pressure molding process that injecting the controlled streaming of nitrogen or carbon dioxide gas into the mold while resin material injected. The main function of gas assist are to displace the material in pre-destined thick area and make this area with hollow sections to avoid shrinkage and keep good mechanical property. In contrast, conventional injection molding process cannot eliminate shrinkage ,filling defects and material losses for the special thicker wall parts.

This method offers many injection molding, cosmetic surface and mechanical performance advantages over other large & thicker part molding processes. It allows the different wall thickness area are molded with tighter connection without any stress concentration and crack issue, it’s the best way to forming the parts with thicker support ribs,bosses or hollow features and with requiring minimal or even no secondary operations.

We’ve proficient in gas assist injection molding and it’s toolings, our tooling experts will give you the best optimized advises of your parts & toolings(i.e. parting line, gas channel , gas nozzle, gate position set ect.), and had offered many qualified gas assisted molds to customers who involve in household appliance, automotive and medical industries ect.
  • Gas Assist Injection Molds
Gas Assist Injection Molds Additional Features
Usually, if the plastic products need big protrusion features or solid frames, designer often hollow out the back side in consideration of filling effects. But some products must keep both side with symmetrical protrusion or other solid feature due to appearance and mechanical property requirements. In those case, gas assist injection molding can be accounted into. It is the especially ideal of injection molding and tooling for doors handle, equipment cover with solid frame or ribs, large handle,all kinds of plastic supporting legs ect. Please don’t change the geometry of your desired part, first talk to us and challenge our professionalism!

Here are some advantages will be in cooperated into your tooling and products:

Optimum gate and gas nozzle position set.

Scientific mold flow and gas flow simulation.

Robust mold design and product strength assurance.

Tight tolerance for molds and products.

Best part cosmetic surface(without shrink and flow mark ect.).

Minimal or no secondary operations for injected parts.

Long mold life for mass producing.

 
 
CONTACT A MOLD EXPERT
Gas Assist Injection Molds Customer Example
The part is a drawer panel with thicker solid frame(around 16mm as the thickness diagnostic) that must pass strictly mechanical testing,be with high shiny surface and desired handle feeling. If using common molding process, the shrinkage , internal porosity and mechanical property cannot meet requirements. Customer would plan to adopt over molding solution that inserting an additional steel leaf to mold before ejection process. Our engineering team made the mechanical property , fluidity,adhesion and cost analysis (with Ansys & mold flow software),found that mechanical and adhesion are big potential defects due to the different deformation trend and density between steel leaf and  polymer, which will led the unbalanced warps, white mark and color difference for products; And the pre-position of steel leaf also is a big challenge for workers. The key problem is steel leaf will directly increase material and labor cost.

Through full analysis & deliberately consideration, we strongly recommended the gas assist method as showed, the mold designed with two tab gates and set two nitrogen nozzles(pneumatic cylinder 2x) at gate and the end of filling accordingly, the needle valve hot runner used be suitable for filling adjustments, and products ejected out by hydraulic cylinders(4x) in view of customer’s molding machine capacity and the balanced ejection. Finally mold delivered to customer on time and has been working well. No mold is too complicated for our team!

Drawer panel Injection Mold Parameter:

Hasco Standard Components.

Part Size: W 250X L 600 x H 120 mm

Insert Steel: 2083 HRC 52~56

Material:  ABS

Shrink:  5.5 ‰

Manifold: Needle valve hot runner

Ejector Stroke:  90 mm

Total weight of the mold:  4.5 T

External Mold Dimensions:  W 796 x L 946 x H 746  (W 31.33” x L 37.24” x H 29.37 ”)

Ship & Payments :  CIF,FOB & T/T,L/C,West Union, Paypal

 
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